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IEC Polymer for suspension or dead-end installations | WORTAI

WORTAI, a professional China manufacturer, supplies IEC-compliant Polymer Insulators engineered for both suspension and dead-end installations in medium voltage (15kV–46kV) power distribution lines.
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Description
Products Description

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   Brief Introduction


WORTAI polymeric insulators of the DS series are used for suspension or dead-end installations in electrical power distribution systems, replacing conventional porcelain or glass insulator chains.

Polymeric insulators are initially manufactured using a fiberglass rod (as the core), which is attached to metal fittings—specifically, clevis and tongue components made of specially forged steel with a hot-dip galvanized coating. Subsequently, an insulating envelope (crafted from high-quality silicone rubber) is applied to this assembly. The end result is a compact, lightweight insulator that boasts exceptional mechanical resistance and high durability against harsh weather conditions.

The key advantages of using WORTAI DS series insulators are as follows:

• The insulator’s housing and sheds are constructed from silicone rubber via one-shot injection molding. This process ensures that the interface between the rubber and the rod is completely impermeable to moisture ingress.

• The insulator’s core rod is made of fiberglass, which delivers excellent electrical insulation performance and mechanical strength.

• Silicone rubber’s high hydrophobicity effectively suppresses surges in leakage current.

• Superior operational performance in polluted environments.

• Lightweight design, facilitating easier handling and installation.

• All WORTAI silicone insulators are manufactured and tested in compliance with ANSI C29.13 and IEC 1109 standards.


   Technical Parameters




1

Catalogue Number

/

FXBW46-/70


2

ANSI CLASS

/

DS46


3

Voltage Class

kV

46


4

Rated Frequency

Hz

50/60


5

Specified Mechanical Load (SML)

kN

70


6

Routine test load (RTL)

kN

35


7

Torsional load

N.m

47


8

Creepage Distance

mm

1108


9

Section Length

mm

632


10

Dry Arc Distance

mm

500


11

Critical Impulse Flashover Voltage (Pos/Neg)

kV

290/315


12

Power Frequency Flashover Voltage (Dry/Wet)


205/165


13

Standard

/

IEC 61109, ANSI C29.13


14

Fiber Glass Rod

/

E-class (ECR)


15

Polymer Housing

/

Methyl vinyl silicone rubber


16

End Fittings

/

Galvanized forged C45 steel


17

R-Clip

/

Stainless


18

Color of Housing

/

Dark gray (other colors on request)



Note:The catalogue in the above table are for "CT"clevis-tongue fittings. For other combinations of end fittings, specified mechanical strengths or require a longer creepage distance etc, please indicate before ordering.


  Production & Inspection



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