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Polymeric Insulators for Dead End and Suspension | WORTAI

WORTAI, a professional Chinese manufacturer, supplies high - performance polymeric insulators for dead end and suspension, specifically designed for medium - voltage (10kV - 48kV) distribution lines. These insulators comply with IEC, ANSI and GB standards, feature excellent pollution resistance, light weight (50% lighter than porcelain insulators) and high mechanical strength. They adopt weather - resistant silicone rubber housing and have a long service life (≥20 years). We offer customization for voltage levels and end fittings, and provide fast lead times and global technical support for power utility customers.
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Description
Products Description

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   Brief Introduction


WORTAI polymeric insulators of the DS series are used for suspension or dead-end installations in electrical power distribution systems, replacing conventional porcelain or glass insulator chains.

Polymeric insulators are initially manufactured using a fiberglass rod (as the core), which is attached to metal fittings—specifically, clevis and tongue components made of specially forged steel with a hot-dip galvanized coating. Subsequently, an insulating envelope (crafted from high-quality silicone rubber) is applied to this assembly. The end result is a compact, lightweight insulator that boasts exceptional mechanical resistance and high durability against harsh weather conditions.

The key advantages of using WORTAI DS series insulators are as follows:

• The insulator’s housing and sheds are constructed from silicone rubber via one-shot injection molding. This process ensures that the interface between the rubber and the rod is completely impermeable to moisture ingress.

• The insulator’s core rod is made of fiberglass, which delivers excellent electrical insulation performance and mechanical strength.

• Silicone rubber’s high hydrophobicity effectively suppresses surges in leakage current.

• Superior operational performance in polluted environments.

• Lightweight design, facilitating easier handling and installation.

• All WORTAI silicone insulators are manufactured and tested in compliance with ANSI C29.13 and IEC 1109 standards.


   Technical Parameters




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SPECIFICATION

UNIT

CATALOGUE   NUMBER

FXBW-15/70

FXBW-28/70

FXBW-35/70

FXBW-46/70

Voltage   Class

kV

15

28

35

46

ANSI   Class

-

DS15

DS28

DS35

DS46

Specified   Mechanical Load (SML)

kN

70

70

70

70

Section   Length

mm

355

455

550

632

Dry   Arcing Distance

mm

220

318

410

500

Leakage   Distance

mm

465

665

900

1108

Low   Frequency Dry Flashover

kV

110

130

150

180

Low   Frequency Wet Flashover

kV

75

110

135

145

Critical   Impulse Flshover(Pos.)

kV

140

200

235

280

Critical   Impulse Flshover(Neg.)

-

160

225

255

290

Number   of sheds

-

4

6

8

10

Note:The catalogue in the above table are for "CT"clevis-tongue fittings. For other combinations of end fittings,

specified mechanical strengths or require a longer creepage distance etc, please indicate before ordering.



  Production & Inspection



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